What is the difference between manual, semi-automatic, and Fully automatic band saws?

and what do I have?

Bandsaw quick start Semi-Automatic: Manual bandsaws necessitate the operator to exert physical strength in lifting the head after each cut, which can weigh over 200 pounds. The repetitive lifting poses risks of wear and tear on operators, leading to workman’s compensation claims and consuming valuable time in manually relocating the head. Recognizing the undesirable consequences and costs associated with this manual process, KAAST Machine Tools has chosen not to offer this type of bandsaw.

herd of band saws

Band saws offered by KAAST feature, at a baseline level, semi-automatic functionality. The motion of the saw head is controlled with a hydraulic piston system. This enables the operator to manipulate its vertical movement using the up/down switch. After clamping the material securely in the vice and carrying out the cutting operation, the head automatically returns to its initial upper position. Semi-automatic bandsaws are particularly advantageous in scenarios necessitating a limited number of cuts on a given material length.

Bandsaw Quick Start Semi Automatic Guide

semi automatic bandsaw control

Control panel set up may vary based on Optional Equipment installed.

1. READ THE USER MANUAL!!!

2. Anchor machine

3. Remove supports installed for shipping

4. Confirm

  • Power requirements (230V or 480V?)
  • Hydraulic fluid level (Dip stick in tank)
  • Blade tension within acceptable limits
    (Gauge on left wheel house with limits listed)
  • Coolant in reservoir (if using)
  • Cutting Pressure (if applicable), Down-Feed Speed, and Blade Speed as appropriate
Blade tension bandsaw quick start

5. Connect power to terminal as shown on diagram in electrical cabinet

6. Turn on Power Disconnect switch

7. Confirm electrical phases as shown on diagram in electrical cabinet

8. Press green Ready button to energize saw (if applicable)

9. Raise head to upper limit with Bow Up button

10. Secure material in vise at desired length

12. Press green Start button to make the cut(s)

TROUBLESHOOTING BANDSAW QUICK START SEMI AUTOMATIC:

ALL MODES:

• Material must be clamped in vise to activate safety switch

• All doors must be shut

• If Down Feed is turned fully counter clockwise, bow will not drop

• On machines without green Ready button: Power light Solid = Ready; Flashing = Not ready, check PLC for
errors

To download a PDF of the bandsaw quick start semi automatic, click here.